Diamond Cutting Equipment
Diamond wire cutting equipment is a specialized tool used across various industries for cutting hard materials such as granite, marble, concrete, and even metals. This technology employs a wire embedded with diamond particles, allowing for precise and efficient cutting with minimal material loss. Below is an overview of diamond wire cutting equipment, including its components, applications, advantages, and considerations.
Components
1. **Diamond Wire**
The core component of this equipment is the diamond wire, which consists of a steel wire saw with synthetic or natural diamonds attached at regular intervals. The diamonds are firmly secured in a matrix material.
2. **Cutting Machine/Frame**
This component houses the wire and provides a mechanism for tensioning it. The machines can be either stationary or portable and may utilize different power sources, such as electric, hydraulic, or pneumatic.
3. **Drive System**
The drive system includes a motor or hydraulic mechanism that powers the movement of the wire for efficient cutting. It also features mechanisms to adjust the speed and tension of the wire during operation.
4. **Water/Cooling System**
Cooling systems are vital for preventing overheating during cutting, especially when working with dense materials like stone and concrete. The water also helps wash away debris produced during the cutting process.
5. **Control Panel**
The control panel serves as the operator's interface to manage the machine's settings, including speed, operational mode, and other functionalities.
6. **Safety Features**
Safety features include guards and emergency stops to protect operators from accidents. Personal protective equipment (PPE), such as goggles and gloves, is also required for users.
Brochure
Applications
1. **Construction and Demolition**
Diamond wire cutting equipment is used for cutting concrete structures, removing sections of walls or floors, and preparing building materials.
2. **Stone Industry**
This equipment is ideal for quarrying and processing natural stones like granite and marble into slabs or precise shapes.
3. **Versatility**
It is capable of cutting various materials, including hard stones, metals, and reinforced concrete.
4. **Minimal Vibration and Noise**
Diamond wire cutting produces less vibration and noise compared to other cutting methods, thereby improving working conditions.
Specifications
Diamond Wire Diameter 11.5mm Beads amount 40 pcs/m Wire Length 50m/roll Wire Consumption 2.5-3m2/m Wire saw frame parameters Motor quantity 2 pcs Cutting speed 5m2/h Max Wire Storage 12m Wheels quantity 7 pcs Feeding method automatic hydraulic Weight 110kg Dimension (L*W*H) 1050*700*2100mm Hydraulic pump station Power 25kw Working voltage 380v,50hz, 3 phase Motor cooling method Air cooling Working speed 1300r/min Max pressure 210 bar/ 21 Mpa Oil Flow Rate 3000 RPM Weight 118kg Dimensions 500*520*1100mm Hydraulic Oil Model 46#/48#