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Diamond Cutting Equipment

Diamond Cutting Equipment

Diamond wire cutting equipment is a specialized tool used across various industries for cutting hard materials such as granite, marble, concrete, and even metals. This technology employs a wire embedded with diamond particles, allowing for precise and efficient cutting with minimal material loss. Below is an overview of diamond wire cutting equipment, including its components, applications, advantages, and considerations.

 

Components 

 

1. **Diamond Wire**  

   The core component of this equipment is the diamond wire, which consists of a steel wire saw with synthetic or natural diamonds attached at regular intervals. The diamonds are firmly secured in a matrix material.

 

2. **Cutting Machine/Frame**  

   This component houses the wire and provides a mechanism for tensioning it. The machines can be either stationary or portable and may utilize different power sources, such as electric, hydraulic, or pneumatic.

 

3. **Drive System**  

   The drive system includes a motor or hydraulic mechanism that powers the movement of the wire for efficient cutting. It also features mechanisms to adjust the speed and tension of the wire during operation.

 

4. **Water/Cooling System**  

   Cooling systems are vital for preventing overheating during cutting, especially when working with dense materials like stone and concrete. The water also helps wash away debris produced during the cutting process.

 

5. **Control Panel**  

   The control panel serves as the operator's interface to manage the machine's settings, including speed, operational mode, and other functionalities.

 

6. **Safety Features**  

   Safety features include guards and emergency stops to protect operators from accidents. Personal protective equipment (PPE), such as goggles and gloves, is also required for users. 

 

 

  • Brochure

  • Applications

    1. **Construction and Demolition**  

       Diamond wire cutting equipment is used for cutting concrete structures, removing sections of walls or floors, and preparing building materials.

    2. **Stone Industry**  

       This equipment is ideal for quarrying and processing natural stones like granite and marble into slabs or precise shapes.

    3. **Versatility**  

       It is capable of cutting various materials, including hard stones, metals, and reinforced concrete. 

    4. **Minimal Vibration and Noise**  

       Diamond wire cutting produces less vibration and noise compared to other cutting methods, thereby improving working conditions.

  • Specifications

    Diamond Wire  
    Diameter 11.5mm
    Beads amount 40 pcs/m
    Wire Length 50m/roll
    Wire Consumption 2.5-3m2/m

     

    Wire saw frame parameters  
    Motor quantity 2 pcs
    Cutting speed 5m2/h
    Max Wire Storage 12m
    Wheels quantity 7 pcs
    Feeding method automatic hydraulic
    Weight 110kg
    Dimension (L*W*H) 1050*700*2100mm

     

    Hydraulic pump station  
    Power 25kw
    Working voltage 380v,50hz, 3 phase
    Motor cooling method Air cooling
    Working speed 1300r/min
    Max pressure 210 bar/ 21 Mpa
    Oil Flow Rate 3000 RPM
    Weight 118kg
    Dimensions  500*520*1100mm
    Hydraulic Oil Model 46#/48#

     

     

Not sure which equipment is best for your job? 

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